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Custom Design for Davis-Monthan AFB.

Custom designed from scratch gear for Air Force personnel at Davis-Monthan AFB, printed by veterans and delivered to base or door in Tucson, Arizona.

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Custom Design for units at Davis-Monthan AFB

Units at Davis-Monthan AFB order designed from scratch gear from us because the process respects how Air Force orders actually run: one named contact, a proof in 24 hours, and a date that gets treated like a formation time.

Davis-Monthan AFB sits beside Tucson, a community of about 547,000 people that our delivery routes already cover daily. The wider footprint matters for family days and homecomings, and South Tucson, AZ (6 mi), Summit, AZ (8 mi), Kleindale, AZ (8 mi) are all close enough to share one order.

Whether it is a full unit run or a single retirement piece, pricing is published up front, the front decoration is included in every price, and nothing goes to production until your point of contact signs off on the proof in writing.

Custom Design orders tied to Davis-Monthan AFB rarely stay on post: family runs from Tucson and South Tucson (6 miles out) ride the same proof cycle and the same delivery routes.

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What Davis-Monthan AFB gets designed from scratch

Merch line concepts

A small collection designed to sell, not just to exist. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Logo cleanup and vector redraws

A phone photo of a faded shirt becomes clean, print-ready vector art. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. A real designer, not an upload widget, checks every file before it goes near production.

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Event artwork packages

A single visual system covering everything the event prints. If a design will not print well at the size you want, you hear that before money changes hands.

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Why order from a shop built for the military community

We built this company on a simple standard: print it like the name on it matters. For Air Force units, that means honest timelines, real proofs, and no excuses on delivery day.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

See your exact price in about ninety seconds.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Air Force units, these three earn their keep.

Premium Heavyweight Tee

Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. A real designer, not an upload widget, checks every file before it goes near production.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. Mixed sizes and colors in one run are standard here, not a special request.

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Design help that costs nothing

Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.

Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Davis-Monthan AFB units see.

Order sizePack totalCost per pieceFreightBack side
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.

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How it works, start to finish

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Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

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Approve

Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.

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Print and ship

Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.

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Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

Every order ships tracked to Davis-Monthan AFB and Tucson addresses with standard production plus shipping at 5 to 7 business days. APO and FPO addresses ship at the same pace, so deployed elements are covered. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

Do you help with the design?

Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.

Can you handle a large order for your unit at Davis-Monthan AFB?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your unit at Davis-Monthan AFB, bigger packs simply pull the per-piece price down.

What file types work best?

File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Davis-Monthan AFB, browse custom design across Arizona, or read the full custom design service page. Also at Davis-Monthan AFB: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Quote requests get answered inside one business day

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.