Custom designed from scratch gear for Delavan businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Delavan crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Delavan address in 5 to 7 business days.
Census numbers put Delavan at a community of 170 on 1.0 square miles of Minnesota, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Easton, MN (6 mi), Winnebago, MN (8 mi), Blue Earth, MN (10 mi) sharing the identical pack rates and timelines. The closest major installation is Camp Dodge, roughly 144 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Delavan.
Custom Design demand around Delavan does not stop at the town line. Crews from Easton (6 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
A phone photo of a faded shirt becomes clean, print-ready vector art. If a design will not print well at the size you want, you hear that before money changes hands.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. Mixed sizes and colors in one run are standard here, not a special request.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. A real designer, not an upload widget, checks every file before it goes near production.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Shirts, banners, and signage drawn as one matched system. Mixed sizes and colors in one run are standard here, not a special request.
A small collection designed to sell, not just to exist. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Delavan customers feel the difference on the first order.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
The right blank depends on budget, season, and how hard the gear will be worn. For Delavan customers, these three earn their keep.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. We handle the art, the sizing spread, and the deadline. You handle handing them out.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Youth and adult cuts run side by side in the same pack at the same price structure.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Delavan customers see.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Delivery to Delavan addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Delavan crew, bigger packs simply pull the per-piece price down.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
More answers on the full FAQ page.
The Delavan coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Delavan: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.