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From single pieces to full crew runs, Ellsworth gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Ellsworth, that comes with published pack pricing and door delivery in 5 to 7 business days.
With a community of 483 spread over 0.7 square miles, Ellsworth gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Little Rock, IA (9 mi), Adrian, MN (9 mi), Magnolia, MN (9 mi) sit close enough that one order can outfit all of them. The closest major installation is Offutt Air Force Base, roughly 163 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Ellsworth.
Custom Design demand around Ellsworth does not stop at the town line. Crews from Little Rock (9 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
A single visual system covering everything the event prints. Youth and adult cuts run side by side in the same pack at the same price structure.
A small collection designed to sell, not just to exist. Every price is published before you talk to a person, so the budget math happens on your terms.
A phone photo of a faded shirt becomes clean, print-ready vector art. The second order takes two minutes because the first one is archived down to the thread color.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Deadlines get treated like formation times, not suggestions.
We built this company on a simple standard: print it like the name on it matters. For Ellsworth customers, that means honest timelines, real proofs, and no excuses on delivery day.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Ellsworth customers, these three earn their keep.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The proving ground for new art, with an 80-color palette to frame it perfectly. Youth and adult cuts run side by side in the same pack at the same price structure.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
The table below is the actual price list Ellsworth customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Every order ships tracked to Ellsworth addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Yes, 10 pieces. That is the smallest run we print, packs for your Ellsworth crew keep dropping the per piece price from there, and free shipping starts at 100.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
More answers on the full FAQ page.
The Ellsworth coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Ellsworth: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.