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Custom Design in Emmaus, PA.

From single pieces to full crew runs, Emmaus gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Emmaus

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Emmaus, that comes with published pack pricing and door delivery in 5 to 7 business days.

Census numbers put Emmaus at about 12,000 people on 2.9 square miles of Pennsylvania, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Dorneyville, PA (3 mi), Macungie, PA (3 mi), Wescosville, PA (3 mi) all order from the same shop at the same published pricing. The closest major installation is Joint Base McGuire-Dix-Lakehurst, roughly 44 miles out, and unit orders from there run through this same process daily.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Emmaus.

A typical week of custom design orders from this corner of Pennsylvania mixes Emmaus crews with neighbors like Dorneyville, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Emmaus gets designed from scratch

Logo cleanup and vector redraws

The rescue service: old logos rebuilt as clean vector files that print sharp forever. Youth and adult cuts run side by side in the same pack at the same price structure.

Unit crest and emblem builds

Insignia drawn correctly, with trademark rules respected and flagged. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Full designs from a written idea

Describe it in a sentence; a designer builds it and proofs it within 24 hours. What you approve in writing is what ships. That rule has no exceptions.

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. Ask for the honest option and you get it, even when it is the cheaper one.

Event artwork packages

One design system across shirts, banners, and signs so everything matches. What you approve in writing is what ships. That rule has no exceptions.

Merch line concepts

A small collection designed to sell, not just to exist. Every price is published before you talk to a person, so the budget math happens on your terms.

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Why order from a shop built for the military community

We built this company on a simple standard: print it like the name on it matters. For Emmaus customers, that means honest timelines, real proofs, and no excuses on delivery day.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

No sales call needed to get a number.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Emmaus customers, these three earn their keep.

Max Heavyweight Street Tee

Max weight, boxy drop, oversized print field: the streetwear formula. Ask for the honest option and you get it, even when it is the cheaper one.

Classic Cotton Tee

New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Ask for the honest option and you get it, even when it is the cheaper one.

Premium Heavyweight Tee

Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. We handle the art, the sizing spread, and the deadline. You handle handing them out.

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No artwork? That is the normal case

Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.

Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.

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What it costs

Budget planning for Emmaus customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

QuantityPack pricePer shirtShippingAdd back print
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.

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How it works, start to finish

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Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

02

Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

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Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Emmaus addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.

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Common questions

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.

How long does shipping take?

Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.

Do you help with the design?

Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.

Can you handle a large order for your Emmaus crew?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

More answers on the full FAQ page.

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Keep exploring

The Emmaus coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Emmaus: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Your quote, back within one business day

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.