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From single pieces to full crew runs, Falcon Mesa gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Falcon Mesa crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Falcon Mesa address in 5 to 7 business days.
All 1.5 square miles of Falcon Mesa sit inside our normal delivery map, tracked door to door. Nearby crews are already in the coverage circle, with Falcon Lake Estates, TX (2 mi), Siesta Shores, TX (3 mi), Zapata, TX (3 mi) sharing the identical pack rates and timelines. The closest major installation is Naval Air Station Kingsville, roughly 98 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Falcon Mesa.
A typical week of custom design orders from this corner of Texas mixes Falcon Mesa crews with neighbors like Falcon Lake Estates, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Shirts, banners, and signage drawn as one matched system. A real designer, not an upload widget, checks every file before it goes near production.
A small collection designed to sell, not just to exist. One point of contact owns your order from first proof to delivery confirmation.
A phone photo of a faded shirt becomes clean, print-ready vector art. The second order takes two minutes because the first one is archived down to the thread color.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. Mixed sizes and colors in one run are standard here, not a special request.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. Every price is published before you talk to a person, so the budget math happens on your terms.
Stencil, athletic, and period-correct lettering matched to the year that matters. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Serving the military community is not a marketing line here, it is the operating system. Falcon mesa customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Falcon Mesa customers, these three earn their keep.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Mixed sizes and colors in one run are standard here, not a special request.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Ask for the honest option and you get it, even when it is the cheaper one.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. If a design will not print well at the size you want, you hear that before money changes hands.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Here is what Falcon Mesa customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
We archive your art and garment specs, which makes the second order a two minute conversation.
Production plus shipping to Falcon Mesa addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Falcon Mesa crew, bigger packs simply pull the per-piece price down.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
More answers on the full FAQ page.
Zoom out to custom design across Texas, back to the Falcon Mesa hub, or into the custom design deep dive. Other services in Falcon Mesa: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.