Custom Design for Falconaire: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Falconaire, that comes with published pack pricing and door delivery in 5 to 7 business days.
All 0.2 square miles of Falconaire sit inside our normal delivery map, tracked door to door. Nearby crews are already in the coverage circle, with Falcon Heights, TX (1 mi), H. Cuellar Estates, TX (1 mi), Chapeno, TX (1 mi) sharing the identical pack rates and timelines. For the military community, Naval Air Station Kingsville sits about 102 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Falconaire.
Because Falcon Heights sits only 1 miles from Falconaire, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
The year on the shirt sets the type style, and the team knows the difference. If a design will not print well at the size you want, you hear that before money changes hands.
Shirts, banners, and signage drawn as one matched system. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Merch collections designed with selling in mind, not just decoration. Mixed sizes and colors in one run are standard here, not a special request.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. If a design will not print well at the size you want, you hear that before money changes hands.
Crests and emblems built with correct heraldry and licensing rules observed. The second order takes two minutes because the first one is archived down to the thread color.
Start with words alone: the design team turns a description into finished art. The proof comes first and it is free, so what arrives is exactly what you signed off on.
We print for units, veterans, and military families every day, and the discipline transfers. Falconaire customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Falconaire customers, these three earn their keep.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Mixed sizes and colors in one run are standard here, not a special request.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
The table below is the actual price list Falconaire customers order from, light cotton tee, front print included, no asterisks.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
We archive your art and garment specs, which makes the second order a two minute conversation.
Every order ships tracked to Falconaire addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
The minimum order is 10 pieces. Your falconaire crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
More answers on the full FAQ page.
The Falconaire coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Falconaire: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.