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From single pieces to full crew runs, Falls Church gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Falls Church crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Falls Church address in 5 to 7 business days.
Census numbers put Falls Church at about 15,000 people on 2.0 square miles of Virginia, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: West Falls Church, VA (1 mi), Idylwood, VA (2 mi), Seven Corners, VA (2 mi) all order from the same shop at the same published pricing. The closest major installation is Joint Base Myer-Henderson Hall, roughly 4 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Falls Church counted against your roster.
Custom Design demand around Falls Church does not stop at the town line. Crews from West Falls Church (1 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. We handle the art, the sizing spread, and the deadline. You handle handing them out.
A sentence of description is enough input for a full designed proof inside a day. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Stencil, athletic, and period-correct lettering matched to the year that matters. Reorders match the first run exactly because we keep your art and specs on file.
Shirts, banners, and signage drawn as one matched system. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
A small collection designed to sell, not just to exist. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Falls church customers feel the difference on the first order.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Falls Church customers, these three blanks carry most of the orders, each designable online on its real photos.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Max weight, boxy drop, oversized print field: the streetwear formula. Mixed sizes and colors in one run are standard here, not a special request.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Falls Church customers watch the per piece cost fall as quantity climbs.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Count 5 to 7 business days, production included, for tracked delivery to Falls Church addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
More answers on the full FAQ page.
Zoom out to custom design across Virginia, back to the Falls Church hub, or into the custom design deep dive. Other services in Falls Church: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.