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From single pieces to full crew runs, Flatwoods gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Flatwoods crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Flatwoods address in 5 to 7 business days.
With about 7,200 people spread over 3.5 square miles, Flatwoods gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. The same run covers the neighboring communities too: Russell, KY (1 mi), Raceland, KY (1 mi), Worthington, KY (2 mi) all order from the same shop at the same published pricing. Wright-Patterson AFB, around 118 miles from Flatwoods, anchors the local military community we print for every week.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Flatwoods.
Custom Design demand around Flatwoods does not stop at the town line. Crews from Russell (1 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
One design system across shirts, banners, and signs so everything matches. Ask for the honest option and you get it, even when it is the cheaper one.
Merch collections designed with selling in mind, not just decoration. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Crests and emblems built with correct heraldry and licensing rules observed. Deadlines get treated like formation times, not suggestions.
A sentence of description is enough input for a full designed proof inside a day. Youth and adult cuts run side by side in the same pack at the same price structure.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Youth and adult cuts run side by side in the same pack at the same price structure.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Flatwoods customers call, a person who owns the order answers.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Flatwoods customers pick most, all designable online on real product photos.
The proving ground for new art, with an 80-color palette to frame it perfectly. Reorders match the first run exactly because we keep your art and specs on file.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Mixed sizes and colors in one run are standard here, not a special request.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Budget planning for Flatwoods customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
We archive your art and garment specs, which makes the second order a two minute conversation.
Every order ships tracked to Flatwoods addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Our minimum is 10 pieces. Packs for your Flatwoods crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
More answers on the full FAQ page.
The Flatwoods coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Flatwoods: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.