Custom Design for Gillett: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Gillett crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Gillett address in 5 to 7 business days.
With about 1,300 people spread over 1.4 square miles, Gillett gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Pulcifer, WI (4 mi), Green Valley, WI (7 mi), Oconto Falls, WI (8 mi) sit close enough that one order can outfit all of them. For the military community, Coast Guard Air Station Traverse City sits about 133 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Gillett.
Custom Design demand around Gillett does not stop at the town line. Crews from Pulcifer (4 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Insignia drawn correctly, with trademark rules respected and flagged. What you approve in writing is what ships. That rule has no exceptions.
Start with words alone: the design team turns a description into finished art. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Shirts, banners, and signage drawn as one matched system. Deadlines get treated like formation times, not suggestions.
A small collection designed to sell, not just to exist. The proof comes first and it is free, so what arrives is exactly what you signed off on.
We print for units, veterans, and military families every day, and the discipline transfers. Gillett customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Gillett customers, these three blanks carry most of the orders, each designable online on its real photos.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. The second order takes two minutes because the first one is archived down to the thread color.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. What you approve in writing is what ships. That rule has no exceptions.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Gillett customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Delivery to Gillett addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
More answers on the full FAQ page.
The Gillett coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Gillett: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.