From single pieces to full crew runs, Hawthorne gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Hawthorne crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Hawthorne address in 5 to 7 business days.
Hawthorne covers 1.1 square miles of New York, and delivery reaches every address in it on the standard 5 to 7 day window. The same run covers the neighboring communities too: Thornwood, NY (1 mi), Valhalla, NY (2 mi), Pleasantville, NY (2 mi) all order from the same shop at the same published pricing. The closest major installation is West Point, roughly 21 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Hawthorne.
Custom Design demand around Hawthorne does not stop at the town line. Crews from Thornwood (1 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
A phone photo of a faded shirt becomes clean, print-ready vector art. A real designer, not an upload widget, checks every file before it goes near production.
Insignia drawn correctly, with trademark rules respected and flagged. Deadlines get treated like formation times, not suggestions.
A sentence of description is enough input for a full designed proof inside a day. One point of contact owns your order from first proof to delivery confirmation.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. If a design will not print well at the size you want, you hear that before money changes hands.
One design system across shirts, banners, and signs so everything matches. Mixed sizes and colors in one run are standard here, not a special request.
Merch collections designed with selling in mind, not just decoration. Every price is published before you talk to a person, so the budget math happens on your terms.
Serving the military community is not a marketing line here, it is the operating system. Hawthorne customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Hawthorne customers, these three blanks carry most of the orders, each designable online on its real photos.
Max weight, boxy drop, oversized print field: the streetwear formula. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Every price is published before you talk to a person, so the budget math happens on your terms.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
The table below is the actual price list Hawthorne customers order from, light cotton tee, front print included, no asterisks.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
The timeline to Hawthorne addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
More answers on the full FAQ page.
Zoom out to custom design across New York, back to the Hawthorne hub, or into the custom design deep dive. Other services in Hawthorne: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.