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Custom Design in Herndon, KS.

From single pieces to full crew runs, Herndon gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Herndon

Herndon crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Herndon address in 5 to 7 business days.

Herndon is home to a community of 118 across 0.3 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. The same run covers the neighboring communities too: Ludell, KS (10 mi), Oberlin, KS (15 mi), Atwood, KS (15 mi) all order from the same shop at the same published pricing. The closest major installation is Buckley Space Force Base, roughly 209 miles out, and unit orders from there run through this same process daily.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Herndon.

Custom Design demand around Herndon does not stop at the town line. Crews from Ludell (10 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.

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What Herndon gets designed from scratch

Event artwork packages

One design system across shirts, banners, and signs so everything matches. Mixed sizes and colors in one run are standard here, not a special request.

Merch line concepts

A tight little product line, designed to move at the table. If a design will not print well at the size you want, you hear that before money changes hands.

Logo cleanup and vector redraws

The rescue service: old logos rebuilt as clean vector files that print sharp forever. Deadlines get treated like formation times, not suggestions.

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. The second order takes two minutes because the first one is archived down to the thread color.

Era-correct type and layouts

Stencil, athletic, and period-correct lettering matched to the year that matters. Reorders match the first run exactly because we keep your art and specs on file.

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Why order from a shop built for the military community

We built this company on a simple standard: print it like the name on it matters. For Herndon customers, that means honest timelines, real proofs, and no excuses on delivery day.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

Build it on the real garment and watch the price calculate live.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among Herndon customers, these three blanks carry most of the orders, each designable online on its real photos.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Deadlines get treated like formation times, not suggestions.

Classic Cotton Tee

Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. What you approve in writing is what ships. That rule has no exceptions.

Premium Heavyweight Tee

When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

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Free design, real designers

Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.

Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.

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What it costs

The table below is the actual price list Herndon customers order from, light cotton tee, front print included, no asterisks.

PiecesTotalEachShipBack print add
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.

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Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

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Approve

Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

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Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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Shipping and turnaround

The timeline to Herndon addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

Do you help with the design?

Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.

Can you handle a large order for your Herndon crew?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your Herndon crew keep dropping the per piece price from there, and free shipping starts at 100.

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Herndon, browse custom design across Kansas, or read the full custom design service page. Other services in Herndon: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

One business day to a real quote

Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.