Custom Design for Hillsboro: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Hillsboro crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Hillsboro address in 5 to 7 business days.
All 4.1 square miles of Hillsboro sit inside our normal delivery map, tracked door to door. If your people are spread out, that is fine: Pelham, TN (7 mi), Manchester, TN (8 mi), Viola, TN (11 mi) sit close enough that one order can outfit all of them. The closest major installation is Arnold Air Force Base, roughly 15 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Hillsboro.
A typical week of custom design orders from this corner of Tennessee mixes Hillsboro crews with neighbors like Pelham, 7 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Merch collections designed with selling in mind, not just decoration. Reorders match the first run exactly because we keep your art and specs on file.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Every price is published before you talk to a person, so the budget math happens on your terms.
Crests and emblems built with correct heraldry and licensing rules observed. Youth and adult cuts run side by side in the same pack at the same price structure.
Start with words alone: the design team turns a description into finished art. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Stencil, athletic, and period-correct lettering matched to the year that matters. The second order takes two minutes because the first one is archived down to the thread color.
One design system across shirts, banners, and signs so everything matches. Deadlines get treated like formation times, not suggestions.
We print for units, veterans, and military families every day, and the discipline transfers. Hillsboro customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Hillsboro customers, these three earn their keep.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Every price is published before you talk to a person, so the budget math happens on your terms.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The proving ground for new art, with an 80-color palette to frame it perfectly. Mixed sizes and colors in one run are standard here, not a special request.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Budget planning for Hillsboro customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Delivery to Hillsboro addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
More answers on the full FAQ page.
Zoom out to custom design across Tennessee, back to the Hillsboro hub, or into the custom design deep dive. Other services in Hillsboro: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.