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Custom Design in Hurstbourne, KY.

Custom Design for Hurstbourne: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.

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Custom Design delivered to Hurstbourne

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Hurstbourne, that comes with published pack pricing and door delivery in 5 to 7 business days.

Census numbers put Hurstbourne at about 4,600 people on 1.8 square miles of Kentucky, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Bellemeade, KY (1 mi), Wildwood, KY (1 mi), Hurstbourne Acres, KY (1 mi) sit close enough that one order can outfit all of them. The closest major installation is Fort Knox, roughly 35 miles out, and unit orders from there run through this same process daily.

No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Hurstbourne.

Custom Design demand around Hurstbourne does not stop at the town line. Crews from Bellemeade (1 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.

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What Hurstbourne gets designed from scratch

Event artwork packages

Shirts, banners, and signage drawn as one matched system. If a design will not print well at the size you want, you hear that before money changes hands.

Merch line concepts

A tight little product line, designed to move at the table. Every price is published before you talk to a person, so the budget math happens on your terms.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. One point of contact owns your order from first proof to delivery confirmation.

Full designs from a written idea

A sentence of description is enough input for a full designed proof inside a day. Mixed sizes and colors in one run are standard here, not a special request.

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. Mixed sizes and colors in one run are standard here, not a special request.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Hurstbourne customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

Build it on the real garment and watch the price calculate live.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Hurstbourne customers, these three earn their keep.

Classic Cotton Tee

New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. If a design will not print well at the size you want, you hear that before money changes hands.

Premium Heavyweight Tee

When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. What you approve in writing is what ships. That rule has no exceptions.

Max Heavyweight Street Tee

Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Every price is published before you talk to a person, so the budget math happens on your terms.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Hurstbourne customers see.

QuantityPack pricePer shirtShippingAdd back print
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.

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Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

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Approve

Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.

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Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

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Reorder

Everything about the run gets archived, which turns every future reorder into a one-line email.

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Shipping and turnaround

The timeline to Hurstbourne addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

Can you handle a large order for your Hurstbourne crew?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

How do 2XL and larger sizes work?

Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your Hurstbourne crew keep dropping the per piece price from there, and free shipping starts at 100.

What file types work best?

File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.

Do you ship to APO and FPO addresses?

Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Hurstbourne, browse custom design across Kentucky, or read the full custom design service page. Other services in Hurstbourne: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Your quote, back within one business day

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.