From single pieces to full crew runs, Iron Belt gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Iron Belt, that comes with published pack pricing and door delivery in 5 to 7 business days.
All 2.5 square miles of Iron Belt sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Pence, WI (2 mi), Montreal, WI (4 mi), Hurley, WI (6 mi) all order from the same shop at the same published pricing. For the military community, Fort McCoy sits about 172 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Iron Belt counted against your roster.
Custom Design demand around Iron Belt does not stop at the town line. Crews from Pence (2 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
A sentence of description is enough input for a full designed proof inside a day. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Every price is published before you talk to a person, so the budget math happens on your terms.
One design system across shirts, banners, and signs so everything matches. Reorders match the first run exactly because we keep your art and specs on file.
A small collection designed to sell, not just to exist. A real designer, not an upload widget, checks every file before it goes near production.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. Youth and adult cuts run side by side in the same pack at the same price structure.
Serving the military community is not a marketing line here, it is the operating system. Iron belt customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Iron Belt customers, these three earn their keep.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Every price is published before you talk to a person, so the budget math happens on your terms.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Iron Belt customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Production plus shipping to Iron Belt addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Our minimum is 10 pieces. Packs for your Iron Belt crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
More answers on the full FAQ page.
Zoom out to custom design across Wisconsin, back to the Iron Belt hub, or into the custom design deep dive. Other services in Iron Belt: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.