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Custom Design in Iron Horse, CA.

From single pieces to full crew runs, Iron Horse gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Iron Horse

Iron Horse crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Iron Horse address in 5 to 7 business days.

From one end of Iron Horse to the other, 7.7 square miles, the shipping promise does not change: 5 to 7 business days, tracked. Nearby crews are already in the coverage circle, with Delleker, CA (2 mi), Gold Mountain, CA (2 mi), Portola, CA (3 mi) sharing the identical pack rates and timelines. For the military community, Beale Air Force Base sits about 73 miles away, well inside our normal unit-order routes.

Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Iron Horse counted against your roster.

A typical week of custom design orders from this corner of California mixes Iron Horse crews with neighbors like Delleker, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Iron Horse gets designed from scratch

Unit crest and emblem builds

Unit art drawn right the first time, with anything trademark-sensitive flagged early. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Era-correct type and layouts

The year on the shirt sets the type style, and the team knows the difference. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Event artwork packages

Shirts, banners, and signage drawn as one matched system. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Merch line concepts

A small collection designed to sell, not just to exist. Deadlines get treated like formation times, not suggestions.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. What you approve in writing is what ships. That rule has no exceptions.

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Why order from a shop built for the military community

We built this company on a simple standard: print it like the name on it matters. For Iron Horse customers, that means honest timelines, real proofs, and no excuses on delivery day.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

No sales call needed to get a number.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

Start from the garment and the rest follows. Among Iron Horse customers, these three blanks carry most of the orders, each designable online on its real photos.

Classic Cotton Tee

Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Premium Heavyweight Tee

Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Max Heavyweight Street Tee

Max weight, boxy drop, oversized print field: the streetwear formula. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

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Free design, real designers

Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.

Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Iron Horse customers see.

Order sizePack totalCost per pieceFreightBack side
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.

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How it works, start to finish

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Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

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Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

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Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Delivery to Iron Horse addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.

Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.

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Common questions

Is there a minimum order?

The minimum order is 10 pieces. Your iron horse crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

What file types work best?

File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

How long does shipping take?

Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Iron Horse, browse custom design across California, or read the full custom design service page. Other services in Iron Horse: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Quote requests get answered inside one business day

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.