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Custom Design in Ironton, WI.

Custom designed from scratch gear for Ironton businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Custom Design delivered to Ironton

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Ironton, that comes with published pack pricing and door delivery in 5 to 7 business days.

Ironton is home to a community of 267 across 0.3 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. The same run covers the neighboring communities too: La Valle, WI (3 mi), Cazenovia, WI (3 mi), Lime Ridge, WI (5 mi) all order from the same shop at the same published pricing. For the military community, Fort McCoy sits about 43 miles away, well inside our normal unit-order routes.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Ironton.

A typical week of custom design orders from this corner of Wisconsin mixes Ironton crews with neighbors like La Valle, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Ironton gets designed from scratch

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Event artwork packages

One design system across shirts, banners, and signs so everything matches. The second order takes two minutes because the first one is archived down to the thread color.

Merch line concepts

Merch collections designed with selling in mind, not just decoration. If a design will not print well at the size you want, you hear that before money changes hands.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. A real designer, not an upload widget, checks every file before it goes near production.

Unit crest and emblem builds

Unit art drawn right the first time, with anything trademark-sensitive flagged early. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Full designs from a written idea

Describe it in a sentence; a designer builds it and proofs it within 24 hours. A real designer, not an upload widget, checks every file before it goes near production.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Ironton customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.

No sales call needed to get a number.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Start from the garment and the rest follows. Among Ironton customers, these three blanks carry most of the orders, each designable online on its real photos.

Max Heavyweight Street Tee

Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. If a design will not print well at the size you want, you hear that before money changes hands.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Premium Heavyweight Tee

Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Reorders match the first run exactly because we keep your art and specs on file.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

Here is what Ironton customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.

Order sizePack totalCost per pieceFreightBack side
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

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Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

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Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

03

Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.

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Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Ironton addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your Ironton crew keep dropping the per piece price from there, and free shipping starts at 100.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

Do you ship to APO and FPO addresses?

Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.

Can I see the price before I talk to anyone?

That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.

More answers on the full FAQ page.

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Keep exploring

A real person prices this within one business day

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.