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From single pieces to full crew runs, Kasaan gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Kasaan, that comes with published pack pricing and door delivery in 5 to 7 business days.
Kasaan is home to a community of 30 across 6.1 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. If your people are spread out, that is fine: Thorne Bay, AK (9 mi), Hollis, AK (12 mi), Hydaburg, AK (29 mi) sit close enough that one order can outfit all of them. For the military community, Naval Air Station Whidbey Island sits about 651 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Kasaan counted against your roster.
Because Thorne Bay sits only 9 miles from Kasaan, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. Youth and adult cuts run side by side in the same pack at the same price structure.
A sentence of description is enough input for a full designed proof inside a day. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. The proof comes first and it is free, so what arrives is exactly what you signed off on.
One design system across shirts, banners, and signs so everything matches. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Merch collections designed with selling in mind, not just decoration. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Kasaan customers feel the difference on the first order.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Kasaan customers, these three blanks carry most of the orders, each designable online on its real photos.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Kasaan customers watch the per piece cost fall as quantity climbs.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Production plus shipping to Kasaan addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Our minimum is 10 pieces. Packs for your Kasaan crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
More answers on the full FAQ page.
See everything we deliver to Kasaan, browse custom design across Alaska, or read the full custom design service page. Other services in Kasaan: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.