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Custom Design in Kaukauna, WI.

Custom designed from scratch gear for Kaukauna businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Custom Design delivered to Kaukauna

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Kaukauna, that comes with published pack pricing and door delivery in 5 to 7 business days.

With about 17,000 people spread over 8.0 square miles, Kaukauna gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Combined Locks, WI (2 mi), Little Chute, WI (3 mi), Kimberly, WI (4 mi) sharing the identical pack rates and timelines. Fort McCoy, around 129 miles from Kaukauna, anchors the local military community we print for every week.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Kaukauna.

A typical week of custom design orders from this corner of Wisconsin mixes Kaukauna crews with neighbors like Combined Locks, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Kaukauna gets designed from scratch

Merch line concepts

Merch collections designed with selling in mind, not just decoration. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. What you approve in writing is what ships. That rule has no exceptions.

Unit crest and emblem builds

Unit art drawn right the first time, with anything trademark-sensitive flagged early. Every price is published before you talk to a person, so the budget math happens on your terms.

Full designs from a written idea

A sentence of description is enough input for a full designed proof inside a day. Ask for the honest option and you get it, even when it is the cheaper one.

Era-correct type and layouts

Stencil, athletic, and period-correct lettering matched to the year that matters. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Event artwork packages

One design system across shirts, banners, and signs so everything matches. One point of contact owns your order from first proof to delivery confirmation.

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Why order from a shop built for the military community

We built this company on a simple standard: print it like the name on it matters. For Kaukauna customers, that means honest timelines, real proofs, and no excuses on delivery day.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

No sales call needed to get a number.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Kaukauna customers, these three earn their keep.

Premium Heavyweight Tee

Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Deadlines get treated like formation times, not suggestions.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. One point of contact owns your order from first proof to delivery confirmation.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

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No artwork? That is the normal case

Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.

Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.

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What it costs

Budget planning for Kaukauna customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

Order sizePack totalCost per pieceFreightBack side
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.

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How it works, start to finish

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Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

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Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

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Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.

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Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Kaukauna addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

Do you help with the design?

Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.

Can you handle a large order for your Kaukauna crew?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.

Is there a minimum order?

Our minimum is 10 pieces. Packs for your Kaukauna crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

More answers on the full FAQ page.

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Keep exploring

The Kaukauna coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Kaukauna: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Send it today, priced by tomorrow

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.