Custom Design for Kohler: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Kohler crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Kohler address in 5 to 7 business days.
With about 2,200 people spread over 5.3 square miles, Kohler gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Sheboygan, WI (2 mi), Sheboygan Falls, WI (3 mi), Howards Grove, WI (7 mi) sharing the identical pack rates and timelines. Naval Station Great Lakes, around 98 miles from Kohler, anchors the local military community we print for every week.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Kohler.
Because Sheboygan sits only 2 miles from Kohler, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Crests and emblems built with correct heraldry and licensing rules observed. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Start with words alone: the design team turns a description into finished art. What you approve in writing is what ships. That rule has no exceptions.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Shirts, banners, and signage drawn as one matched system. Every price is published before you talk to a person, so the budget math happens on your terms.
A tight little product line, designed to move at the table. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
We built this company on a simple standard: print it like the name on it matters. For Kohler customers, that means honest timelines, real proofs, and no excuses on delivery day.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Kohler customers, these three earn their keep.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. The proof comes first and it is free, so what arrives is exactly what you signed off on.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. What you approve in writing is what ships. That rule has no exceptions.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. What you approve in writing is what ships. That rule has no exceptions.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
The table below is the actual price list Kohler customers order from, light cotton tee, front print included, no asterisks.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Every order ships tracked to Kohler addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your kohler crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
More answers on the full FAQ page.
Zoom out to custom design across Wisconsin, back to the Kohler hub, or into the custom design deep dive. Other services in Kohler: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.