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Custom Design in Lewis Run, PA.

Custom Design for Lewis Run: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.

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Custom Design delivered to Lewis Run

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Lewis Run, that comes with published pack pricing and door delivery in 5 to 7 business days.

With a community of 559 spread over 1.8 square miles, Lewis Run gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. The same run covers the neighboring communities too: University of Pittsburgh Bradford, PA (5 mi), Rew, PA (6 mi), Bradford, PA (6 mi) all order from the same shop at the same published pricing. For the military community, Carlisle Barracks sits about 138 miles away, well inside our normal unit-order routes.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Lewis Run.

A typical week of custom design orders from this corner of Pennsylvania mixes Lewis Run crews with neighbors like University of Pittsburgh Bradford, 5 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Lewis Run gets designed from scratch

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. A real designer, not an upload widget, checks every file before it goes near production.

Era-correct type and layouts

The year on the shirt sets the type style, and the team knows the difference. Deadlines get treated like formation times, not suggestions.

Event artwork packages

Shirts, banners, and signage drawn as one matched system. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Merch line concepts

A tight little product line, designed to move at the table. Youth and adult cuts run side by side in the same pack at the same price structure.

Logo cleanup and vector redraws

The rescue service: old logos rebuilt as clean vector files that print sharp forever. What you approve in writing is what ships. That rule has no exceptions.

Unit crest and emblem builds

Insignia drawn correctly, with trademark rules respected and flagged. Reorders match the first run exactly because we keep your art and specs on file.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Lewis Run customers call, a person who owns the order answers.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

No sales call needed to get a number.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

Start from the garment and the rest follows. Among Lewis Run customers, these three blanks carry most of the orders, each designable online on its real photos.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. Reorders match the first run exactly because we keep your art and specs on file.

Premium Heavyweight Tee

Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Every price is published before you talk to a person, so the budget math happens on your terms.

Max Heavyweight Street Tee

Max weight, boxy drop, oversized print field: the streetwear formula. The proof comes first and it is free, so what arrives is exactly what you signed off on.

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Bring the idea, we draw the rest

Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.

Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.

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What it costs

No mystery pricing. These are the published packs on our light cotton tee, front print included, and Lewis Run customers watch the per piece cost fall as quantity climbs.

PiecesTotalEachShipBack print add
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.

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How it works, start to finish

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Brief

Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.

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Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

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Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

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Reorder

Everything about the run gets archived, which turns every future reorder into a one-line email.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Lewis Run addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

How long does shipping take?

Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your Lewis Run crew?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.

Is there a minimum order?

Our minimum is 10 pieces. Packs for your Lewis Run crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

More answers on the full FAQ page.

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Keep exploring

The Lewis Run coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Lewis Run: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Your quote, back within one business day

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.