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Custom Design in Lionville, PA.

Custom Design for Lionville: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.

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Custom Design delivered to Lionville

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Lionville, that comes with published pack pricing and door delivery in 5 to 7 business days.

All 2.5 square miles of Lionville sit inside our normal delivery map, tracked door to door. Nearby crews are already in the coverage circle, with Exton, PA (2 mi), Eagleview, PA (2 mi), Eagle, PA (3 mi) sharing the identical pack rates and timelines. The closest major installation is Aberdeen Proving Ground, roughly 47 miles out, and unit orders from there run through this same process daily.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Lionville.

A typical week of custom design orders from this corner of Pennsylvania mixes Lionville crews with neighbors like Exton, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Lionville gets designed from scratch

Full designs from a written idea

Describe it in a sentence; a designer builds it and proofs it within 24 hours. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Event artwork packages

A single visual system covering everything the event prints. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Merch line concepts

A tight little product line, designed to move at the table. The second order takes two minutes because the first one is archived down to the thread color.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. The second order takes two minutes because the first one is archived down to the thread color.

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Lionville customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

See your exact price in about ninety seconds.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Lionville customers pick most, all designable online on real product photos.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Premium Heavyweight Tee

Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Deadlines get treated like formation times, not suggestions.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

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No artwork? That is the normal case

Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.

Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.

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What it costs

The table below is the actual price list Lionville customers order from, light cotton tee, front print included, no asterisks.

QuantityPack pricePer shirtShippingAdd back print
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

01

Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

02

Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

03

Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

05

Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Production plus shipping to Lionville addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

Do you ship to APO and FPO addresses?

Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.

Can I see the price before I talk to anyone?

Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.

How long does shipping take?

Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.

Do you help with the design?

Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.

Can you handle a large order for your Lionville crew?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Lionville, browse custom design across Pennsylvania, or read the full custom design service page. Other services in Lionville: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Your quote, back within one business day

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.