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Custom Design in Long Barn, CA.

From single pieces to full crew runs, Long Barn gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Long Barn

Long Barn crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Long Barn address in 5 to 7 business days.

From one end of Long Barn to the other, 2.9 square miles, the shipping promise does not change: 5 to 7 business days, tracked. The same run covers the neighboring communities too: Sierra Village, CA (2 mi), Mi-Wuk Village, CA (3 mi), Twain Harte, CA (7 mi) all order from the same shop at the same published pricing. The closest major installation is Travis Air Force Base, roughly 104 miles out, and unit orders from there run through this same process daily.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Long Barn.

Because Sierra Village sits only 2 miles from Long Barn, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Long Barn gets designed from scratch

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. Youth and adult cuts run side by side in the same pack at the same price structure.

Era-correct type and layouts

The year on the shirt sets the type style, and the team knows the difference. Ask for the honest option and you get it, even when it is the cheaper one.

Event artwork packages

Shirts, banners, and signage drawn as one matched system. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Merch line concepts

Merch collections designed with selling in mind, not just decoration. The second order takes two minutes because the first one is archived down to the thread color.

Logo cleanup and vector redraws

The rescue service: old logos rebuilt as clean vector files that print sharp forever. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Unit crest and emblem builds

Insignia drawn correctly, with trademark rules respected and flagged. The second order takes two minutes because the first one is archived down to the thread color.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Long barn customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

No sales call needed to get a number.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

Start from the garment and the rest follows. Among Long Barn customers, these three blanks carry most of the orders, each designable online on its real photos.

Max Heavyweight Street Tee

Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. What you approve in writing is what ships. That rule has no exceptions.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. Every price is published before you talk to a person, so the budget math happens on your terms.

Premium Heavyweight Tee

Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. One point of contact owns your order from first proof to delivery confirmation.

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Design help that costs nothing

Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.

Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.

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What it costs

No mystery pricing. These are the published packs on our light cotton tee, front print included, and Long Barn customers watch the per piece cost fall as quantity climbs.

Order sizePack totalCost per pieceFreightBack side
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

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Reorder

Everything about the run gets archived, which turns every future reorder into a one-line email.

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Shipping and turnaround

Every order ships tracked to Long Barn addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

Do you help with the design?

Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.

Can you handle a large order for your Long Barn crew?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

What is your return policy?

Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.

Is there a minimum order?

Our minimum is 10 pieces. Packs for your Long Barn crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.

More answers on the full FAQ page.

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Keep exploring

The Long Barn coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Long Barn: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Quote requests get answered inside one business day

Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.