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From single pieces to full crew runs, Lorton gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Lorton crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Lorton address in 5 to 7 business days.
All 5.3 square miles of Lorton sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Laurel Hill, VA (2 mi), Newington, VA (3 mi), Occoquan, VA (3 mi) all order from the same shop at the same published pricing. The closest major installation is Fort Belvoir, roughly 11 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Lorton.
Custom Design demand around Lorton does not stop at the town line. Crews from Laurel Hill (2 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Start with words alone: the design team turns a description into finished art. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
One design system across shirts, banners, and signs so everything matches. Ask for the honest option and you get it, even when it is the cheaper one.
Merch collections designed with selling in mind, not just decoration. A real designer, not an upload widget, checks every file before it goes near production.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. Deadlines get treated like formation times, not suggestions.
Crests and emblems built with correct heraldry and licensing rules observed. Every price is published before you talk to a person, so the budget math happens on your terms.
Serving the military community is not a marketing line here, it is the operating system. Lorton customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Lorton customers, these three earn their keep.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Youth and adult cuts run side by side in the same pack at the same price structure.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Deadlines get treated like formation times, not suggestions.
Max weight, boxy drop, oversized print field: the streetwear formula. The second order takes two minutes because the first one is archived down to the thread color.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Budget planning for Lorton customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Every order ships tracked to Lorton addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
The minimum order is 10 pieces. Your lorton crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
More answers on the full FAQ page.
The Lorton coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Lorton: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.