From single pieces to full crew runs, Lyons gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Lyons crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Lyons address in 5 to 7 business days.
Census numbers put Lyons at about 3,500 people on 2.7 square miles of Kansas, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Chase, KS (8 mi), Alden, KS (9 mi), Sterling, KS (9 mi) all order from the same shop at the same published pricing. For the military community, McConnell Air Force Base sits about 65 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Lyons counted against your roster.
Custom Design demand around Lyons does not stop at the town line. Crews from Chase (8 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
One design system across shirts, banners, and signs so everything matches. What you approve in writing is what ships. That rule has no exceptions.
A tight little product line, designed to move at the table. One point of contact owns your order from first proof to delivery confirmation.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Deadlines get treated like formation times, not suggestions.
Crests and emblems built with correct heraldry and licensing rules observed. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
A sentence of description is enough input for a full designed proof inside a day. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Stencil, athletic, and period-correct lettering matched to the year that matters. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Serving the military community is not a marketing line here, it is the operating system. Lyons customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Lyons customers, these three earn their keep.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Reorders match the first run exactly because we keep your art and specs on file.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Here is what Lyons customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Delivery to Lyons addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Lyons crew, bigger packs simply pull the per-piece price down.
More answers on the full FAQ page.
Zoom out to custom design across Kansas, back to the Lyons hub, or into the custom design deep dive. Other services in Lyons: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.