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Custom Design in Lyons, NJ.

From single pieces to full crew runs, Lyons gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Lyons

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Lyons, that comes with published pack pricing and door delivery in 5 to 7 business days.

From one end of Lyons to the other, 3.9 square miles, the shipping promise does not change: 5 to 7 business days, tracked. The same run covers the neighboring communities too: Millington, NJ (2 mi), Basking Ridge, NJ (2 mi), Liberty Corner, NJ (2 mi) all order from the same shop at the same published pricing. For the military community, Picatinny Arsenal sits about 14 miles away, well inside our normal unit-order routes.

No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Lyons.

A typical week of custom design orders from this corner of New Jersey mixes Lyons crews with neighbors like Millington, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Lyons gets designed from scratch

Logo cleanup and vector redraws

The rescue service: old logos rebuilt as clean vector files that print sharp forever. A real designer, not an upload widget, checks every file before it goes near production.

Unit crest and emblem builds

Unit art drawn right the first time, with anything trademark-sensitive flagged early. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Full designs from a written idea

A sentence of description is enough input for a full designed proof inside a day. A real designer, not an upload widget, checks every file before it goes near production.

Era-correct type and layouts

Stencil, athletic, and period-correct lettering matched to the year that matters. Mixed sizes and colors in one run are standard here, not a special request.

Event artwork packages

One design system across shirts, banners, and signs so everything matches. Mixed sizes and colors in one run are standard here, not a special request.

Merch line concepts

A tight little product line, designed to move at the table. Reorders match the first run exactly because we keep your art and specs on file.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Lyons customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

See your exact price in about ninety seconds.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among Lyons customers, these three blanks carry most of the orders, each designable online on its real photos.

Premium Heavyweight Tee

Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. What you approve in writing is what ships. That rule has no exceptions.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. The second order takes two minutes because the first one is archived down to the thread color.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Lyons customers see.

QuantityPack pricePer shirtShippingAdd back print
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

01

Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

02

Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

03

Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

04

Print and ship

Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.

05

Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

The timeline to Lyons addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.

Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.

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Common questions

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

Do you help with the design?

Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.

Can you handle a large order for your Lyons crew?

Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

More answers on the full FAQ page.

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Keep exploring

The Lyons coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Lyons: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Send it today, priced by tomorrow

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.