From single pieces to full crew runs, Lyons gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Lyons crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Lyons address in 5 to 7 business days.
With about 1,200 people spread over 0.9 square miles, Lyons gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Mehama, OR (1 mi), Mill City, OR (7 mi), Stayton, OR (9 mi) sit close enough that one order can outfit all of them. Coast Guard Air Station Astoria, around 113 miles from Lyons, anchors the local military community we print for every week.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Lyons.
A typical week of custom design orders from this corner of Oregon mixes Lyons crews with neighbors like Mehama, 1 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Merch collections designed with selling in mind, not just decoration. Ask for the honest option and you get it, even when it is the cheaper one.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. If a design will not print well at the size you want, you hear that before money changes hands.
A sentence of description is enough input for a full designed proof inside a day. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The year on the shirt sets the type style, and the team knows the difference. Deadlines get treated like formation times, not suggestions.
One design system across shirts, banners, and signs so everything matches. The second order takes two minutes because the first one is archived down to the thread color.
We print for units, veterans, and military families every day, and the discipline transfers. Lyons customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Lyons customers, these three blanks carry most of the orders, each designable online on its real photos.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Ask for the honest option and you get it, even when it is the cheaper one.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Mixed sizes and colors in one run are standard here, not a special request.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Budget planning for Lyons customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Count 5 to 7 business days, production included, for tracked delivery to Lyons addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
More answers on the full FAQ page.
See everything we deliver to Lyons, browse custom design across Oregon, or read the full custom design service page. Other services in Lyons: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.