Custom Design for Mellen: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Mellen, that comes with published pack pricing and door delivery in 5 to 7 business days.
With a community of 698 spread over 1.9 square miles, Mellen gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Jolmaville, WI (9 mi), Marengo, WI (10 mi), Glidden, WI (14 mi) sit close enough that one order can outfit all of them. For the military community, Fort McCoy sits about 165 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Mellen counted against your roster.
Because Jolmaville sits only 9 miles from Mellen, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Crests and emblems built with correct heraldry and licensing rules observed. Reorders match the first run exactly because we keep your art and specs on file.
A sentence of description is enough input for a full designed proof inside a day. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Shirts, banners, and signage drawn as one matched system. The second order takes two minutes because the first one is archived down to the thread color.
Merch collections designed with selling in mind, not just decoration. Deadlines get treated like formation times, not suggestions.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
We built this company on a simple standard: print it like the name on it matters. For Mellen customers, that means honest timelines, real proofs, and no excuses on delivery day.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Mellen customers pick most, all designable online on real product photos.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. One point of contact owns your order from first proof to delivery confirmation.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Every price is published before you talk to a person, so the budget math happens on your terms.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Budget planning for Mellen customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Every order ships tracked to Mellen addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Mellen crew, bigger packs simply pull the per-piece price down.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
More answers on the full FAQ page.
See everything we deliver to Mellen, browse custom design across Wisconsin, or read the full custom design service page. Other services in Mellen: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.