From single pieces to full crew runs, Merrill gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Merrill, that comes with published pack pricing and door delivery in 5 to 7 business days.
With a community of 671 spread over 0.7 square miles, Merrill gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Hemlock, MI (5 mi), Breckenridge, MI (7 mi), St. Charles, MI (12 mi) sit close enough that one order can outfit all of them. For the military community, Camp Grayling sits about 88 miles away, well inside our normal unit-order routes.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Merrill.
A typical week of custom design orders from this corner of Michigan mixes Merrill crews with neighbors like Hemlock, 5 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
A single visual system covering everything the event prints. The proof comes first and it is free, so what arrives is exactly what you signed off on.
A small collection designed to sell, not just to exist. One point of contact owns your order from first proof to delivery confirmation.
A phone photo of a faded shirt becomes clean, print-ready vector art. If a design will not print well at the size you want, you hear that before money changes hands.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. What you approve in writing is what ships. That rule has no exceptions.
We print for units, veterans, and military families every day, and the discipline transfers. Merrill customers get straight answers on dates, a named person on their order, and work we would put our own name on.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Merrill customers, these three blanks carry most of the orders, each designable online on its real photos.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The proving ground for new art, with an 80-color palette to frame it perfectly. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. A real designer, not an upload widget, checks every file before it goes near production.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Merrill customers watch the per piece cost fall as quantity climbs.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Count 5 to 7 business days, production included, for tracked delivery to Merrill addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Yes, 10 pieces. That is the smallest run we print, packs for your Merrill crew keep dropping the per piece price from there, and free shipping starts at 100.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
More answers on the full FAQ page.
See everything we deliver to Merrill, browse custom design across Michigan, or read the full custom design service page. Other services in Merrill: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.