Custom Design for Nekoosa: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Nekoosa crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Nekoosa address in 5 to 7 business days.
With about 2,400 people spread over 3.4 square miles, Nekoosa gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Port Edwards, WI (3 mi), Ceex Haci, WI (4 mi), Wisconsin Rapids, WI (7 mi) sharing the identical pack rates and timelines. For the military community, Fort McCoy sits about 52 miles away, well inside our normal unit-order routes.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Nekoosa.
Because Port Edwards sits only 3 miles from Nekoosa, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. Every price is published before you talk to a person, so the budget math happens on your terms.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Stencil, athletic, and period-correct lettering matched to the year that matters. Ask for the honest option and you get it, even when it is the cheaper one.
One design system across shirts, banners, and signs so everything matches. The second order takes two minutes because the first one is archived down to the thread color.
Merch collections designed with selling in mind, not just decoration. One point of contact owns your order from first proof to delivery confirmation.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Mixed sizes and colors in one run are standard here, not a special request.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Nekoosa customers call, a person who owns the order answers.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Nekoosa customers pick most, all designable online on real product photos.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Reorders match the first run exactly because we keep your art and specs on file.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Budget planning for Nekoosa customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Delivery to Nekoosa addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
More answers on the full FAQ page.
The Nekoosa coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Nekoosa: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.