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Custom Design in New Knoxville, OH.

Custom Design for New Knoxville: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.

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Custom Design delivered to New Knoxville

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For New Knoxville, that comes with published pack pricing and door delivery in 5 to 7 business days.

Census numbers put New Knoxville at a community of 905 on 1.0 square miles of Ohio, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Kettlersville, OH (5 mi), New Bremen, OH (5 mi), St. Marys, OH (5 mi) sharing the identical pack rates and timelines. Wright-Patterson AFB, around 49 miles from New Knoxville, anchors the local military community we print for every week.

No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to New Knoxville.

A typical week of custom design orders from this corner of Ohio mixes New Knoxville crews with neighbors like Kettlersville, 5 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What New Knoxville gets designed from scratch

Merch line concepts

A tight little product line, designed to move at the table. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. Reorders match the first run exactly because we keep your art and specs on file.

Unit crest and emblem builds

Unit art drawn right the first time, with anything trademark-sensitive flagged early. The second order takes two minutes because the first one is archived down to the thread color.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. Ask for the honest option and you get it, even when it is the cheaper one.

Event artwork packages

A single visual system covering everything the event prints. Youth and adult cuts run side by side in the same pack at the same price structure.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when New Knoxville customers call, a person who owns the order answers.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

Build it on the real garment and watch the price calculate live.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For New Knoxville customers, these three earn their keep.

Premium Heavyweight Tee

When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. The second order takes two minutes because the first one is archived down to the thread color.

Max Heavyweight Street Tee

Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. Deadlines get treated like formation times, not suggestions.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

The table below is the actual price list New Knoxville customers order from, light cotton tee, front print included, no asterisks.

Order sizePack totalCost per pieceFreightBack side
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

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Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to New Knoxville addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.

Is there a minimum order?

The minimum order is 10 pieces. Your new knoxville crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

What file types work best?

File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.

Do you ship to APO and FPO addresses?

Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.

Can I see the price before I talk to anyone?

That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.

More answers on the full FAQ page.

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Keep exploring

The New Knoxville coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in New Knoxville: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Send it today, priced by tomorrow

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.