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Custom Design in Opal, VA.

Custom designed from scratch gear for Opal businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Custom Design delivered to Opal

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Opal, that comes with published pack pricing and door delivery in 5 to 7 business days.

From one end of Opal to the other, 3.1 square miles, the shipping promise does not change: 5 to 7 business days, tracked. Nearby crews are already in the coverage circle, with Bealeton, VA (3 mi), Midland, VA (5 mi), Remington, VA (6 mi) sharing the identical pack rates and timelines. For the military community, MCB Quantico sits about 29 miles away, well inside our normal unit-order routes.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Opal.

Because Bealeton sits only 3 miles from Opal, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Opal gets designed from scratch

Logo cleanup and vector redraws

The rescue service: old logos rebuilt as clean vector files that print sharp forever. Reorders match the first run exactly because we keep your art and specs on file.

Unit crest and emblem builds

Insignia drawn correctly, with trademark rules respected and flagged. A real designer, not an upload widget, checks every file before it goes near production.

Full designs from a written idea

A sentence of description is enough input for a full designed proof inside a day. Mixed sizes and colors in one run are standard here, not a special request.

Era-correct type and layouts

Stencil, athletic, and period-correct lettering matched to the year that matters. Every price is published before you talk to a person, so the budget math happens on your terms.

Event artwork packages

A single visual system covering everything the event prints. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Merch line concepts

Merch collections designed with selling in mind, not just decoration. A real designer, not an upload widget, checks every file before it goes near production.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Opal customers call, a person who owns the order answers.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

See your exact price in about ninety seconds.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Opal customers pick most, all designable online on real product photos.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Premium Heavyweight Tee

Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

The table below is the actual price list Opal customers order from, light cotton tee, front print included, no asterisks.

PiecesTotalEachShipBack print add
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.

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How it works, start to finish

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Brief

Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.

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Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

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Approve

Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.

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Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

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Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

The timeline to Opal addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

Can I see the price before I talk to anyone?

Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.

How long does shipping take?

Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your Opal crew?

Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

Our minimum is 10 pieces. Packs for your Opal crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

More answers on the full FAQ page.

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Keep exploring

Your quote, back within one business day

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.