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Custom Design in Palco, KS.

Custom designed from scratch gear for Palco businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Custom Design delivered to Palco

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Palco, that comes with published pack pricing and door delivery in 5 to 7 business days.

With a community of 203 spread over 0.3 square miles, Palco gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. The same run covers the neighboring communities too: Damar, KS (5 mi), Zurich, KS (7 mi), Nicodemus, KS (10 mi) all order from the same shop at the same published pricing. The closest major installation is Fort Riley, roughly 146 miles out, and unit orders from there run through this same process daily.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Palco.

Custom Design demand around Palco does not stop at the town line. Crews from Damar (5 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.

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What Palco gets designed from scratch

Event artwork packages

One design system across shirts, banners, and signs so everything matches. Ask for the honest option and you get it, even when it is the cheaper one.

Merch line concepts

A small collection designed to sell, not just to exist. Reorders match the first run exactly because we keep your art and specs on file.

Logo cleanup and vector redraws

The rescue service: old logos rebuilt as clean vector files that print sharp forever. One point of contact owns your order from first proof to delivery confirmation.

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. Mixed sizes and colors in one run are standard here, not a special request.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Era-correct type and layouts

Stencil, athletic, and period-correct lettering matched to the year that matters. If a design will not print well at the size you want, you hear that before money changes hands.

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Why order from a shop built for the military community

The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Palco customers feel the difference on the first order.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

Build it on the real garment and watch the price calculate live.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among Palco customers, these three blanks carry most of the orders, each designable online on its real photos.

Max Heavyweight Street Tee

Max weight, boxy drop, oversized print field: the streetwear formula. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Classic Cotton Tee

New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. A real designer, not an upload widget, checks every file before it goes near production.

Premium Heavyweight Tee

When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Ask for the honest option and you get it, even when it is the cheaper one.

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No artwork? That is the normal case

Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.

Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.

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What it costs

Here is what Palco customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.

Order sizePack totalCost per pieceFreightBack side
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.

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How it works, start to finish

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Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

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Approve

Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

05

Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Palco addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.

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Common questions

Can I see the price before I talk to anyone?

Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.

How long does shipping take?

Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.

Do you help with the design?

Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.

Can you handle a large order for your Palco crew?

Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Palco crew, bigger packs simply pull the per-piece price down.

More answers on the full FAQ page.

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Keep exploring

A real person prices this within one business day

A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.