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Custom Design in Patagonia, AZ.

Custom designed from scratch gear for Patagonia businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Custom Design delivered to Patagonia

Patagonia crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Patagonia address in 5 to 7 business days.

Patagonia is home to a community of 789 across 1.3 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. Nearby crews are already in the coverage circle, with Sonoita, AZ (10 mi), Beyerville, AZ (13 mi), Kino Springs, AZ (13 mi) sharing the identical pack rates and timelines. Fort Huachuca, around 25 miles from Patagonia, anchors the local military community we print for every week.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Patagonia.

Custom Design demand around Patagonia does not stop at the town line. Crews from Sonoita (10 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.

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What Patagonia gets designed from scratch

Event artwork packages

A single visual system covering everything the event prints. A real designer, not an upload widget, checks every file before it goes near production.

Merch line concepts

Merch collections designed with selling in mind, not just decoration. If a design will not print well at the size you want, you hear that before money changes hands.

Logo cleanup and vector redraws

The rescue service: old logos rebuilt as clean vector files that print sharp forever. Mixed sizes and colors in one run are standard here, not a special request.

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. Mixed sizes and colors in one run are standard here, not a special request.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. Every price is published before you talk to a person, so the budget math happens on your terms.

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. If a design will not print well at the size you want, you hear that before money changes hands.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Patagonia customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.

Build it on the real garment and watch the price calculate live.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Patagonia customers pick most, all designable online on real product photos.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. One point of contact owns your order from first proof to delivery confirmation.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. The second order takes two minutes because the first one is archived down to the thread color.

Premium Heavyweight Tee

When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. The second order takes two minutes because the first one is archived down to the thread color.

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The art department is included

Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.

The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.

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What it costs

Budget planning for Patagonia customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

Order sizePack totalCost per pieceFreightBack side
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.

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How it works, start to finish

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Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.

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Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Delivery to Patagonia addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.

Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.

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Common questions

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your Patagonia crew keep dropping the per piece price from there, and free shipping starts at 100.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.

How long does shipping take?

Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.

Do you help with the design?

Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.

More answers on the full FAQ page.

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Keep exploring

The Patagonia coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Patagonia: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

One business day to a real quote

Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.