Custom Design for Pearl City: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Pearl City crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Pearl City address in 5 to 7 business days.
Census numbers put Pearl City at a community of 760 on 0.6 square miles of Illinois, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Lake Carroll, IL (7 mi), Lena, IL (8 mi), Shannon, IL (9 mi) sharing the identical pack rates and timelines. Rock Island Arsenal, around 67 miles from Pearl City, anchors the local military community we print for every week.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Pearl City counted against your roster.
Because Lake Carroll sits only 7 miles from Pearl City, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. Deadlines get treated like formation times, not suggestions.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Youth and adult cuts run side by side in the same pack at the same price structure.
One design system across shirts, banners, and signs so everything matches. Reorders match the first run exactly because we keep your art and specs on file.
Merch collections designed with selling in mind, not just decoration. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Insignia drawn correctly, with trademark rules respected and flagged. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Serving the military community is not a marketing line here, it is the operating system. Pearl city customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Pearl City customers, these three blanks carry most of the orders, each designable online on its real photos.
The proving ground for new art, with an 80-color palette to frame it perfectly. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
The table below is the actual price list Pearl City customers order from, light cotton tee, front print included, no asterisks.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Every order ships tracked to Pearl City addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
The minimum order is 10 pieces. Your pearl city crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
More answers on the full FAQ page.
Zoom out to custom design across Illinois, back to the Pearl City hub, or into the custom design deep dive. Other services in Pearl City: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.