Custom Design for Pen Mar: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Pen Mar crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Pen Mar address in 5 to 7 business days.
Pen Mar covers 0.7 square miles of Pennsylvania, and delivery reaches every address in it on the standard 5 to 7 day window. Nearby crews are already in the coverage circle, with Rouzerville, PA (1 mi), Highfield-Cascade, MD (1 mi), Fort Ritchie, MD (2 mi) sharing the identical pack rates and timelines. Letterkenny Army Depot, around 16 miles from Pen Mar, anchors the local military community we print for every week.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Pen Mar.
A typical week of custom design orders from this corner of Pennsylvania mixes Pen Mar crews with neighbors like Rouzerville, 1 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Stencil, athletic, and period-correct lettering matched to the year that matters. Mixed sizes and colors in one run are standard here, not a special request.
One design system across shirts, banners, and signs so everything matches. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
A tight little product line, designed to move at the table. We handle the art, the sizing spread, and the deadline. You handle handing them out.
A phone photo of a faded shirt becomes clean, print-ready vector art. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Insignia drawn correctly, with trademark rules respected and flagged. One point of contact owns your order from first proof to delivery confirmation.
Start with words alone: the design team turns a description into finished art. What you approve in writing is what ships. That rule has no exceptions.
We built this company on a simple standard: print it like the name on it matters. For Pen Mar customers, that means honest timelines, real proofs, and no excuses on delivery day.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Pen Mar customers, these three earn their keep.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. A real designer, not an upload widget, checks every file before it goes near production.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The proving ground for new art, with an 80-color palette to frame it perfectly. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Budget planning for Pen Mar customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Count 5 to 7 business days, production included, for tracked delivery to Pen Mar addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Pen Mar crew, bigger packs simply pull the per-piece price down.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
More answers on the full FAQ page.
Zoom out to custom design across Pennsylvania, back to the Pen Mar hub, or into the custom design deep dive. Other services in Pen Mar: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.