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Custom Design in Pigeon Falls, WI.

Custom designed from scratch gear for Pigeon Falls businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Custom Design delivered to Pigeon Falls

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Pigeon Falls, that comes with published pack pricing and door delivery in 5 to 7 business days.

Census numbers put Pigeon Falls at a community of 372 on 0.4 square miles of Wisconsin, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Whitehall, WI (8 mi), Blair, WI (8 mi), Taylor, WI (8 mi) sit close enough that one order can outfit all of them. The closest major installation is Fort McCoy, roughly 39 miles out, and unit orders from there run through this same process daily.

No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Pigeon Falls.

Because Whitehall sits only 8 miles from Pigeon Falls, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Pigeon Falls gets designed from scratch

Unit crest and emblem builds

Insignia drawn correctly, with trademark rules respected and flagged. One point of contact owns your order from first proof to delivery confirmation.

Full designs from a written idea

A sentence of description is enough input for a full designed proof inside a day. The second order takes two minutes because the first one is archived down to the thread color.

Era-correct type and layouts

Stencil, athletic, and period-correct lettering matched to the year that matters. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Event artwork packages

A single visual system covering everything the event prints. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Merch line concepts

A tight little product line, designed to move at the table. Reorders match the first run exactly because we keep your art and specs on file.

Logo cleanup and vector redraws

The rescue service: old logos rebuilt as clean vector files that print sharp forever. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

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Why order from a shop built for the military community

We print for units, veterans, and military families every day, and the discipline transfers. Pigeon falls customers get straight answers on dates, a named person on their order, and work we would put our own name on.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

See your exact price in about ninety seconds.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Pigeon Falls customers pick most, all designable online on real product photos.

Max Heavyweight Street Tee

Max weight, boxy drop, oversized print field: the streetwear formula. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Classic Cotton Tee

New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. The second order takes two minutes because the first one is archived down to the thread color.

Premium Heavyweight Tee

Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Mixed sizes and colors in one run are standard here, not a special request.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

The table below is the actual price list Pigeon Falls customers order from, light cotton tee, front print included, no asterisks.

Order sizePack totalCost per pieceFreightBack side
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.

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Proof

The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.

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Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

Every order ships tracked to Pigeon Falls addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your Pigeon Falls crew?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

What is your return policy?

Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your Pigeon Falls crew keep dropping the per piece price from there, and free shipping starts at 100.

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Pigeon Falls, browse custom design across Wisconsin, or read the full custom design service page. Other services in Pigeon Falls: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Send it today, priced by tomorrow

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.