Custom Design for Powell: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Powell crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Powell address in 5 to 7 business days.
With about 14,000 people spread over 5.8 square miles, Powell gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Shawnee Hills, OH (3 mi), Dublin, OH (5 mi), Worthington, OH (6 mi) sharing the identical pack rates and timelines. For the military community, Wright-Patterson AFB sits about 65 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Powell counted against your roster.
A typical week of custom design orders from this corner of Ohio mixes Powell crews with neighbors like Shawnee Hills, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
A small collection designed to sell, not just to exist. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. The proof comes first and it is free, so what arrives is exactly what you signed off on.
A sentence of description is enough input for a full designed proof inside a day. What you approve in writing is what ships. That rule has no exceptions.
Stencil, athletic, and period-correct lettering matched to the year that matters. Ask for the honest option and you get it, even when it is the cheaper one.
One design system across shirts, banners, and signs so everything matches. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
We print for units, veterans, and military families every day, and the discipline transfers. Powell customers get straight answers on dates, a named person on their order, and work we would put our own name on.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Powell customers pick most, all designable online on real product photos.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Deadlines get treated like formation times, not suggestions.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
The table below is the actual price list Powell customers order from, light cotton tee, front print included, no asterisks.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Every order ships tracked to Powell addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Yes, 10 pieces. That is the smallest run we print, packs for your Powell crew keep dropping the per piece price from there, and free shipping starts at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
More answers on the full FAQ page.
See everything we deliver to Powell, browse custom design across Ohio, or read the full custom design service page. Other services in Powell: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.