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Custom Design in Rex, NC.

Custom Design for Rex: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.

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Custom Design delivered to Rex

Rex crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Rex address in 5 to 7 business days.

Rex covers 0.7 square miles of North Carolina, and delivery reaches every address in it on the standard 5 to 7 day window. Nearby crews are already in the coverage circle, with Lumber Bridge, NC (3 mi), Rennert, NC (3 mi), Parkton, NC (4 mi) sharing the identical pack rates and timelines. The closest major installation is Fort Liberty, roughly 17 miles out, and unit orders from there run through this same process daily.

Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Rex counted against your roster.

A typical week of custom design orders from this corner of North Carolina mixes Rex crews with neighbors like Lumber Bridge, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Rex gets designed from scratch

Unit crest and emblem builds

Insignia drawn correctly, with trademark rules respected and flagged. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. Every price is published before you talk to a person, so the budget math happens on your terms.

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. Ask for the honest option and you get it, even when it is the cheaper one.

Event artwork packages

One design system across shirts, banners, and signs so everything matches. Mixed sizes and colors in one run are standard here, not a special request.

Merch line concepts

A tight little product line, designed to move at the table. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. The proof comes first and it is free, so what arrives is exactly what you signed off on.

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Why order from a shop built for the military community

We built this company on a simple standard: print it like the name on it matters. For Rex customers, that means honest timelines, real proofs, and no excuses on delivery day.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

No sales call needed to get a number.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Start from the garment and the rest follows. Among Rex customers, these three blanks carry most of the orders, each designable online on its real photos.

Classic Cotton Tee

New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Premium Heavyweight Tee

Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. A real designer, not an upload widget, checks every file before it goes near production.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

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Free design, real designers

Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.

Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.

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What it costs

The table below is the actual price list Rex customers order from, light cotton tee, front print included, no asterisks.

Order sizePack totalCost per pieceFreightBack side
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

01

Brief

Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.

02

Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

03

Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

04

Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

05

Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

Production plus shipping to Rex addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.

The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.

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Common questions

Do you help with the design?

Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.

Can you handle a large order for your Rex crew?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

Our minimum is 10 pieces. Packs for your Rex crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

More answers on the full FAQ page.

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Keep exploring

The Rex coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Rex: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

One business day to a real quote

Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.