Custom Design for Rio Dell: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Rio Dell crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Rio Dell address in 5 to 7 business days.
Rio Dell is home to about 3,300 people across 2.5 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. The same run covers the neighboring communities too: Scotia, CA (1 mi), Hydesville, CA (5 mi), Fortuna, CA (6 mi) all order from the same shop at the same published pricing. The closest major installation is Beale Air Force Base, roughly 163 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Rio Dell.
Because Scotia sits only 1 miles from Rio Dell, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Start with words alone: the design team turns a description into finished art. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Stencil, athletic, and period-correct lettering matched to the year that matters. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
One design system across shirts, banners, and signs so everything matches. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
A small collection designed to sell, not just to exist. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
A phone photo of a faded shirt becomes clean, print-ready vector art. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. The second order takes two minutes because the first one is archived down to the thread color.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Rio Dell customers call, a person who owns the order answers.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Rio Dell customers, these three blanks carry most of the orders, each designable online on its real photos.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Ask for the honest option and you get it, even when it is the cheaper one.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Youth and adult cuts run side by side in the same pack at the same price structure.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
The table below is the actual price list Rio Dell customers order from, light cotton tee, front print included, no asterisks.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Delivery to Rio Dell addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Yes, 10 pieces. That is the smallest run we print, packs for your Rio Dell crew keep dropping the per piece price from there, and free shipping starts at 100.
More answers on the full FAQ page.
Zoom out to custom design across California, back to the Rio Dell hub, or into the custom design deep dive. Other services in Rio Dell: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.