From single pieces to full crew runs, Rio gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Rio crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Rio address in 5 to 7 business days.
From one end of Rio to the other, 1.1 square miles, the shipping promise does not change: 5 to 7 business days, tracked. The same run covers the neighboring communities too: Sun, LA (3 mi), Bogalusa, LA (6 mi), Varnado, LA (15 mi) all order from the same shop at the same published pricing. The closest major installation is Coast Guard Base New Orleans, roughly 44 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Rio.
Custom Design demand around Rio does not stop at the town line. Crews from Sun (3 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Ask for the honest option and you get it, even when it is the cheaper one.
Insignia drawn correctly, with trademark rules respected and flagged. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The year on the shirt sets the type style, and the team knows the difference. A real designer, not an upload widget, checks every file before it goes near production.
A single visual system covering everything the event prints. If a design will not print well at the size you want, you hear that before money changes hands.
A small collection designed to sell, not just to exist. Mixed sizes and colors in one run are standard here, not a special request.
Serving the military community is not a marketing line here, it is the operating system. Rio customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Rio customers, these three blanks carry most of the orders, each designable online on its real photos.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. The second order takes two minutes because the first one is archived down to the thread color.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. A real designer, not an upload widget, checks every file before it goes near production.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
The table below is the actual price list Rio customers order from, light cotton tee, front print included, no asterisks.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
The timeline to Rio addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Yes, 10 pieces. That is the smallest run we print, packs for your Rio crew keep dropping the per piece price from there, and free shipping starts at 100.
More answers on the full FAQ page.
The Rio coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Rio: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.