Custom Design for Saukville: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Saukville, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Saukville at about 4,300 people on 3.5 square miles of Wisconsin, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Port Washington, WI (3 mi), Grafton, WI (5 mi), Fredonia, WI (6 mi) sit close enough that one order can outfit all of them. The closest major installation is Naval Station Great Lakes, roughly 74 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Saukville.
A typical week of custom design orders from this corner of Wisconsin mixes Saukville crews with neighbors like Port Washington, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Reorders match the first run exactly because we keep your art and specs on file.
Shirts, banners, and signage drawn as one matched system. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
A small collection designed to sell, not just to exist. Deadlines get treated like formation times, not suggestions.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Crests and emblems built with correct heraldry and licensing rules observed. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. Reorders match the first run exactly because we keep your art and specs on file.
We built this company on a simple standard: print it like the name on it matters. For Saukville customers, that means honest timelines, real proofs, and no excuses on delivery day.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Saukville customers, these three earn their keep.
The proving ground for new art, with an 80-color palette to frame it perfectly. One point of contact owns your order from first proof to delivery confirmation.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. One point of contact owns your order from first proof to delivery confirmation.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. If a design will not print well at the size you want, you hear that before money changes hands.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Here is what Saukville customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Saukville addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
More answers on the full FAQ page.
The Saukville coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Saukville: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.