Custom Design for Sawmills: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Sawmills, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Sawmills at about 5,000 people on 6.6 square miles of North Carolina, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Hudson, NC (2 mi), Granite Falls, NC (3 mi), Cajah's Mountain, NC (4 mi) all order from the same shop at the same published pricing. Fort Jackson, around 127 miles from Sawmills, anchors the local military community we print for every week.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Sawmills.
Because Hudson sits only 2 miles from Sawmills, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Shirts, banners, and signage drawn as one matched system. One point of contact owns your order from first proof to delivery confirmation.
Merch collections designed with selling in mind, not just decoration. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
A phone photo of a faded shirt becomes clean, print-ready vector art. Mixed sizes and colors in one run are standard here, not a special request.
Insignia drawn correctly, with trademark rules respected and flagged. If a design will not print well at the size you want, you hear that before money changes hands.
A sentence of description is enough input for a full designed proof inside a day. Deadlines get treated like formation times, not suggestions.
The year on the shirt sets the type style, and the team knows the difference. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Sawmills customers feel the difference on the first order.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
The right blank depends on budget, season, and how hard the gear will be worn. For Sawmills customers, these three earn their keep.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Max weight, boxy drop, oversized print field: the streetwear formula. What you approve in writing is what ships. That rule has no exceptions.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Budget planning for Sawmills customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Production plus shipping to Sawmills addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Sawmills crew, bigger packs simply pull the per-piece price down.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
More answers on the full FAQ page.
The Sawmills coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Sawmills: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.