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Custom Design in South Ilion, NY.

From single pieces to full crew runs, South Ilion gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to South Ilion

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For South Ilion, that comes with published pack pricing and door delivery in 5 to 7 business days.

From one end of South Ilion to the other, 0.4 square miles, the shipping promise does not change: 5 to 7 business days, tracked. The same run covers the neighboring communities too: Ilion, NY (1 mi), East Frankfort, NY (2 mi), Mohawk, NY (3 mi) all order from the same shop at the same published pricing. The closest major installation is Fort Drum, roughly 80 miles out, and unit orders from there run through this same process daily.

No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to South Ilion.

Custom Design demand around South Ilion does not stop at the town line. Crews from Ilion (1 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.

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What South Ilion gets designed from scratch

Merch line concepts

A small collection designed to sell, not just to exist. One point of contact owns your order from first proof to delivery confirmation.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. Every price is published before you talk to a person, so the budget math happens on your terms.

Unit crest and emblem builds

Insignia drawn correctly, with trademark rules respected and flagged. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Full designs from a written idea

Describe it in a sentence; a designer builds it and proofs it within 24 hours. Deadlines get treated like formation times, not suggestions.

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Event artwork packages

One design system across shirts, banners, and signs so everything matches. One point of contact owns your order from first proof to delivery confirmation.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when South Ilion customers call, a person who owns the order answers.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

See your exact price in about ninety seconds.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Garment choice makes or breaks the order. These are the blanks South Ilion customers pick most, all designable online on real product photos.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. Ask for the honest option and you get it, even when it is the cheaper one.

Premium Heavyweight Tee

Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Ask for the honest option and you get it, even when it is the cheaper one.

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No artwork? That is the normal case

Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.

Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure South Ilion customers see.

Order sizePack totalCost per pieceFreightBack side
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.

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How it works, start to finish

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Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

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Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

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Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

Production plus shipping to South Ilion addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

Can I see the price before I talk to anyone?

Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

Do you help with the design?

Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.

Can you handle a large order for your South Ilion crew?

Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

What is your return policy?

There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.

More answers on the full FAQ page.

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Keep exploring

The South Ilion coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in South Ilion: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Send it today, priced by tomorrow

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.