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Custom Design in Stearns, KY.

Custom Design for Stearns: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.

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Custom Design delivered to Stearns

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Stearns, that comes with published pack pricing and door delivery in 5 to 7 business days.

From one end of Stearns to the other, 4.0 square miles, the shipping promise does not change: 5 to 7 business days, tracked. Nearby crews are already in the coverage circle, with Whitley City, KY (2 mi), Pine Knot, KY (3 mi), Winfield, TN (9 mi) sharing the identical pack rates and timelines. The closest major installation is Fort Knox, roughly 112 miles out, and unit orders from there run through this same process daily.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Stearns.

Because Whitley City sits only 2 miles from Stearns, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Stearns gets designed from scratch

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. If a design will not print well at the size you want, you hear that before money changes hands.

Full designs from a written idea

Describe it in a sentence; a designer builds it and proofs it within 24 hours. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Era-correct type and layouts

The year on the shirt sets the type style, and the team knows the difference. The second order takes two minutes because the first one is archived down to the thread color.

Event artwork packages

One design system across shirts, banners, and signs so everything matches. The second order takes two minutes because the first one is archived down to the thread color.

Merch line concepts

A tight little product line, designed to move at the table. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Logo cleanup and vector redraws

The rescue service: old logos rebuilt as clean vector files that print sharp forever. What you approve in writing is what ships. That rule has no exceptions.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Stearns customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

No sales call needed to get a number.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among Stearns customers, these three blanks carry most of the orders, each designable online on its real photos.

Max Heavyweight Street Tee

Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. Every price is published before you talk to a person, so the budget math happens on your terms.

Premium Heavyweight Tee

Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

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No artwork? That is the normal case

Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.

Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.

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What it costs

The table below is the actual price list Stearns customers order from, light cotton tee, front print included, no asterisks.

Order sizePack totalCost per pieceFreightBack side
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

01

Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

02

Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

03

Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

05

Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

The timeline to Stearns addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.

Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.

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Common questions

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

Do you help with the design?

Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.

Can you handle a large order for your Stearns crew?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.

More answers on the full FAQ page.

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Keep exploring

The Stearns coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Stearns: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Send it today, priced by tomorrow

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.