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Custom Design in Sully Square, VA.

Custom designed from scratch gear for Sully Square businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Custom Design delivered to Sully Square

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Sully Square, that comes with published pack pricing and door delivery in 5 to 7 business days.

From one end of Sully Square to the other, 0.8 square miles, the shipping promise does not change: 5 to 7 business days, tracked. Nearby crews are already in the coverage circle, with Floris, VA (1 mi), Franklin Farm, VA (2 mi), McNair, VA (2 mi) sharing the identical pack rates and timelines. The closest major installation is Joint Base Myer-Henderson Hall, roughly 18 miles out, and unit orders from there run through this same process daily.

No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Sully Square.

Custom Design demand around Sully Square does not stop at the town line. Crews from Floris (1 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.

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What Sully Square gets designed from scratch

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. Every price is published before you talk to a person, so the budget math happens on your terms.

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. Reorders match the first run exactly because we keep your art and specs on file.

Event artwork packages

One design system across shirts, banners, and signs so everything matches. Reorders match the first run exactly because we keep your art and specs on file.

Merch line concepts

Merch collections designed with selling in mind, not just decoration. Youth and adult cuts run side by side in the same pack at the same price structure.

Logo cleanup and vector redraws

A phone photo of a faded shirt becomes clean, print-ready vector art. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. The proof comes first and it is free, so what arrives is exactly what you signed off on.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Sully square customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

See your exact price in about ninety seconds.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Sully Square customers pick most, all designable online on real product photos.

Premium Heavyweight Tee

Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Deadlines get treated like formation times, not suggestions.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Deadlines get treated like formation times, not suggestions.

Classic Cotton Tee

New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. We handle the art, the sizing spread, and the deadline. You handle handing them out.

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Bring the idea, we draw the rest

Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.

Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Sully Square customers see.

QuantityPack pricePer shirtShippingAdd back print
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

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Approve

Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.

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Print and ship

Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.

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Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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Shipping and turnaround

Every order ships tracked to Sully Square addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

Can I see the price before I talk to anyone?

Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.

How long does shipping take?

Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.

Do you help with the design?

Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.

Can you handle a large order for your Sully Square crew?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

The minimum order is 10 pieces. Your sully square crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

More answers on the full FAQ page.

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Keep exploring

The Sully Square coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Sully Square: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Send it today, priced by tomorrow

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.