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From single pieces to full crew runs, Sunburst gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Sunburst crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Sunburst address in 5 to 7 business days.
Census numbers put Sunburst at a community of 351 on 1.9 square miles of Montana, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Sweet Grass, MT (9 mi), Rimrock Colony, MT (9 mi), Kevin, MT (9 mi) sit close enough that one order can outfit all of them. Malmstrom Air Force Base, around 99 miles from Sunburst, anchors the local military community we print for every week.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Sunburst counted against your roster.
Because Sweet Grass sits only 9 miles from Sunburst, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
A phone photo of a faded shirt becomes clean, print-ready vector art. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Insignia drawn correctly, with trademark rules respected and flagged. Ask for the honest option and you get it, even when it is the cheaper one.
A sentence of description is enough input for a full designed proof inside a day. If a design will not print well at the size you want, you hear that before money changes hands.
Stencil, athletic, and period-correct lettering matched to the year that matters. What you approve in writing is what ships. That rule has no exceptions.
A single visual system covering everything the event prints. If a design will not print well at the size you want, you hear that before money changes hands.
A small collection designed to sell, not just to exist. The proof comes first and it is free, so what arrives is exactly what you signed off on.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Sunburst customers call, a person who owns the order answers.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
The right blank depends on budget, season, and how hard the gear will be worn. For Sunburst customers, these three earn their keep.
Max weight, boxy drop, oversized print field: the streetwear formula. Youth and adult cuts run side by side in the same pack at the same price structure.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. One point of contact owns your order from first proof to delivery confirmation.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. The second order takes two minutes because the first one is archived down to the thread color.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Budget planning for Sunburst customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
The specs live in our archive permanently: same art, same colors, same result, on demand.
The timeline to Sunburst addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
Our minimum is 10 pieces. Packs for your Sunburst crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
More answers on the full FAQ page.
Zoom out to custom design across Montana, back to the Sunburst hub, or into the custom design deep dive. Other services in Sunburst: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.