From single pieces to full crew runs, Sunset gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Sunset crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Sunset address in 5 to 7 business days.
Census numbers put Sunset at a community of 169 on 0.3 square miles of Arkansas, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Marion, AR (1 mi), Jericho, AR (5 mi), Clarkedale, AR (5 mi) all order from the same shop at the same published pricing. The closest major installation is NSA Mid-South, roughly 19 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Sunset.
A typical week of custom design orders from this corner of Arkansas mixes Sunset crews with neighbors like Marion, 1 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Merch collections designed with selling in mind, not just decoration. We handle the art, the sizing spread, and the deadline. You handle handing them out.
A phone photo of a faded shirt becomes clean, print-ready vector art. Deadlines get treated like formation times, not suggestions.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
The year on the shirt sets the type style, and the team knows the difference. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
One design system across shirts, banners, and signs so everything matches. Deadlines get treated like formation times, not suggestions.
We print for units, veterans, and military families every day, and the discipline transfers. Sunset customers get straight answers on dates, a named person on their order, and work we would put our own name on.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Sunset customers pick most, all designable online on real product photos.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Ask for the honest option and you get it, even when it is the cheaper one.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. If a design will not print well at the size you want, you hear that before money changes hands.
Max weight, boxy drop, oversized print field: the streetwear formula. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Sunset customers watch the per piece cost fall as quantity climbs.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Production plus shipping to Sunset addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Sunset crew, bigger packs simply pull the per-piece price down.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
More answers on the full FAQ page.
Zoom out to custom design across Arkansas, back to the Sunset hub, or into the custom design deep dive. Other services in Sunset: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.