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Custom Design in Theodore, AL.

From single pieces to full crew runs, Theodore gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Theodore

Theodore crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Theodore address in 5 to 7 business days.

Theodore covers 8.0 square miles of Alabama, and delivery reaches every address in it on the standard 5 to 7 day window. The same run covers the neighboring communities too: Tillmans Corner, AL (3 mi), Belle Fontaine, AL (6 mi), Bayou La Batre, AL (10 mi) all order from the same shop at the same published pricing. Keesler Air Force Base, around 45 miles from Theodore, anchors the local military community we print for every week.

Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Theodore counted against your roster.

Because Tillmans Corner sits only 3 miles from Theodore, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Theodore gets designed from scratch

Logo cleanup and vector redraws

A phone photo of a faded shirt becomes clean, print-ready vector art. What you approve in writing is what ships. That rule has no exceptions.

Unit crest and emblem builds

Insignia drawn correctly, with trademark rules respected and flagged. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Full designs from a written idea

Describe it in a sentence; a designer builds it and proofs it within 24 hours. A real designer, not an upload widget, checks every file before it goes near production.

Era-correct type and layouts

The year on the shirt sets the type style, and the team knows the difference. A real designer, not an upload widget, checks every file before it goes near production.

Event artwork packages

One design system across shirts, banners, and signs so everything matches. The second order takes two minutes because the first one is archived down to the thread color.

Merch line concepts

Merch collections designed with selling in mind, not just decoration. A real designer, not an upload widget, checks every file before it goes near production.

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Why order from a shop built for the military community

We print for units, veterans, and military families every day, and the discipline transfers. Theodore customers get straight answers on dates, a named person on their order, and work we would put our own name on.

It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.

Build it on the real garment and watch the price calculate live.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Start from the garment and the rest follows. Among Theodore customers, these three blanks carry most of the orders, each designable online on its real photos.

Classic Cotton Tee

Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Premium Heavyweight Tee

Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Youth and adult cuts run side by side in the same pack at the same price structure.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Mixed sizes and colors in one run are standard here, not a special request.

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The art department is included

Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.

The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Theodore customers see.

Order sizePack totalCost per pieceFreightBack side
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.

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Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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Shipping and turnaround

Production plus shipping to Theodore addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.

Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.

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Common questions

Can you handle a large order for your Theodore crew?

Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

The minimum order is 10 pieces. Your theodore crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

What file types work best?

File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

Can I see the price before I talk to anyone?

That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.

More answers on the full FAQ page.

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Keep exploring

The Theodore coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Theodore: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Quote requests get answered inside one business day

Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.