Custom designed from scratch gear for Thornhill businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Thornhill, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Thornhill at a community of 182 on 0.0 square miles of Kentucky, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Glenview Manor, KY (0 mi), Northfield, KY (1 mi), Crossgate, KY (1 mi) sit close enough that one order can outfit all of them. Fort Knox, around 36 miles from Thornhill, anchors the local military community we print for every week.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Thornhill.
Custom Design demand around Thornhill does not stop at the town line. Crews from Glenview Manor (0 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
A sentence of description is enough input for a full designed proof inside a day. Deadlines get treated like formation times, not suggestions.
The year on the shirt sets the type style, and the team knows the difference. Reorders match the first run exactly because we keep your art and specs on file.
One design system across shirts, banners, and signs so everything matches. Youth and adult cuts run side by side in the same pack at the same price structure.
A tight little product line, designed to move at the table. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Crests and emblems built with correct heraldry and licensing rules observed. Deadlines get treated like formation times, not suggestions.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Thornhill customers feel the difference on the first order.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Thornhill customers pick most, all designable online on real product photos.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. One point of contact owns your order from first proof to delivery confirmation.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
Here is what Thornhill customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Every order ships tracked to Thornhill addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Thornhill crew, bigger packs simply pull the per-piece price down.
More answers on the full FAQ page.
The Thornhill coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Thornhill: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.