Custom Design for Thorofare: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Thorofare crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Thorofare address in 5 to 7 business days.
Thorofare covers 3.4 square miles of New Jersey, and delivery reaches every address in it on the standard 5 to 7 day window. The same run covers the neighboring communities too: National Park, NJ (1 mi), Paulsboro, NJ (2 mi), Woodbury, NJ (3 mi) all order from the same shop at the same published pricing. Joint Base McGuire-Dix-Lakehurst, around 34 miles from Thorofare, anchors the local military community we print for every week.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Thorofare counted against your roster.
Custom Design demand around Thorofare does not stop at the town line. Crews from National Park (1 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Crests and emblems built with correct heraldry and licensing rules observed. We handle the art, the sizing spread, and the deadline. You handle handing them out.
A sentence of description is enough input for a full designed proof inside a day. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. One point of contact owns your order from first proof to delivery confirmation.
One design system across shirts, banners, and signs so everything matches. The second order takes two minutes because the first one is archived down to the thread color.
Merch collections designed with selling in mind, not just decoration. A real designer, not an upload widget, checks every file before it goes near production.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Thorofare customers call, a person who owns the order answers.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Thorofare customers, these three blanks carry most of the orders, each designable online on its real photos.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Mixed sizes and colors in one run are standard here, not a special request.
Max weight, boxy drop, oversized print field: the streetwear formula. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Reorders match the first run exactly because we keep your art and specs on file.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
The table below is the actual price list Thorofare customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Thorofare addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Yes, 10 pieces. That is the smallest run we print, packs for your Thorofare crew keep dropping the per piece price from there, and free shipping starts at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
More answers on the full FAQ page.
Zoom out to custom design across New Jersey, back to the Thorofare hub, or into the custom design deep dive. Other services in Thorofare: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.